Laboratory Testing List for Physical Properties of Clay Raw Materials Used in
Date:2024-04-01

Laboratory Testing List for Physical Properties of Clay Raw Materials Used in Fired-Brick Production | |
l. Basic Physical Properties 1. Moisture content (natural & air-dry) 2. Particle size distribution (sieve analysis & laser particle-size analyzer) 3. Specific surface area (Blaine or BET method) 4. True density / bulk density (pycnometer or paraffin-seal method) | V. Durability & Defect Risk 21. Lime-burst test (GB/T 2542) 22. Efflorescence test (GB/T 2542) 23. Freeze–thaw cycling (-15 °C ↔ +15 °C, 25 cycles) 24. Saturation coefficient (C/B ratio) |
ll. Plasticity & Forming Behavior 1. Liquid limit (WL) 2. Plastic limit (WP) 3. Plasticity index (IP = WL- WP) 8. Optimum forming moisture (Proctor-type test) 9. Critical moisture content | VI. Mineralogy & Microstructure 25. X-ray diffraction (XRD) – mineralogical composition 26. Scanning electron microscopy (SEM) – particle morphology 27. Petrographic analysis (thin-section method) – quartz, feldspar, mica, carbonate content |
III. Drying Performance 10. Linear drying shrinkage 11. Drying sensitivity index (required<1.3) 12. Drying weight-loss curve (105 °C constant-temperature oven 13. Green-brick flexural strength (three-point bending, MPa) | VII. Particle Shape & Optimization (optional) 28. Aspect ratio (image analysis) 29. Fractal dimension (particle-size vs. surface-area correlation) |
IV. Firing Behavior & Properties 14. Differential thermal analysis (DTA) 15. Thermogravimetric analysis (TG) 16. Firing temperature range test (gradient kiln, 850–1150 °C, 30 °C intervals) 17. Firing linear shrinkage 18. Water absorption & apparent porosity (boiling or vacuum saturation) 19. Apparent / bulk density of fired brick 20. Compressive strength of fired specimens (per GB/T 2542) | VIII. On-Site Rapid Checks 30. Field moisture content (portable moisture meter) 31. Field plasticity index (hand-rolling + vernier caliper) |
Notes • Tests 1–31 can be staged as “screening–detailed–trial production”. • Typical threshold values: – Plasticity index 9–13 – SiO₂ 55–75 %; Al₂O₃ 10–20 %; Fe₂O₃ 3–10 %; CaO ≤5 %; MgO+SO₃ ≤3 % – Drying sensitivity index ≤1.3 | |

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